Can a regulator design even enhance operator experience? Figure 1 Loganville, GA 30052, Post Office Address: Hard seat materials, such as PCTFE or nylon, offer more precise response, can handle high inlet pressures, and work well in cold temperatures. For California consumers: more information about our privacy practices. Owner's Manual & Safety Instructions (PDF), Designed for light and medium duty Oxy-fuel cutting, welding and heating, Forged brass with steel body gauge and chrome plated regulator, Neoprene diaphragm material for extreme durability. High-pressure gases, such as oxygen, nitrogen, and air, are a different story. However, a larger diaphragm means a physically larger regulator, which can add size and weight to the portable regulators, which have to be attached manually to cylinders. Outlet pressure: 0-200 PSI. As the operator turns the regulator knob, it compresses an adjusting spring that sits atop the diaphragm. The resulting pressure in the low-pressure chamber increases to the point where the upward force on the diaphragm is sufficient to overcome the force of the adjusting spring, causing the diaphragm to rise and the seat to close. Soft seat materials, such as urethane, provide excellent performance at low pressures and are very forgiving of contaminants and surface finish imperfections. We have invested millions of dollars in our own test labs and factories, so our tools will go toe-to-toe with the top professional brands. While current regulators use more modern materials, their look is strikingly similar to a design patented in 1917. Fuel gases such as acetylene and propane have very low cylinder pressures, and their cylinders largely permit consistent pressure and flow performance until the cylinder is just about empty. There seems to be a problem serving the request at this time, {"modules":["unloadOptimization","bandwidthDetection"],"unloadOptimization":{"browsers":{"Firefox":true,"Chrome":true}},"bandwidthDetection":{"url":"https://ir.ebaystatic.com/cr/v/c1/thirtysevens.jpg","maxViews":4,"imgSize":37,"expiry":300000,"timeout":250}}. Single stage style regulator, built-in pressure overload automatic degassing device,with sintered inlet filter, Large T adjustment handle makes it easy to adjust pressure by hand, Single Stage Regulator with 2-5/8" Diameter Gauges, Compatible with Harris or Victor Type Kit for CGA 540, FedEx Ground (Business Address) - 1 to 5 business days, FedEx Home Delivery (Residential Address) - 1 to 5 business days, USPS First Class Mail - 1 to 5 business days (only under 13 oz accessories and parts), USPS Priority Mail (Envelope) - 1 to 3 business days (only smaller accessories and parts). Also, many applications simply dont need ultrahigh performance and sensitivity, so a regulator made for extreme performance may be overkill (and often significantly more expensive). We are the first choice for quality service of torches and regulator for the welding industry. In fact, the quality of our cutting torch kits is what really makes them an exceptional value. Designed for heavy-duty applications where high outlet pressure is required. This static state becomes the adjusted delivery pressure seen on the regulators low-pressure gauge. Easily access valuable industry resources now with full access to the digital edition of The WELDER. And we can sell them for a fraction of the price because we cut out the middleman and pass the savings on to you. For example, on many regulators the high- and low-pressure gauges are the same size and shape and have no distinguishing characteristics besides reading the actual pressure numbers on the face. The characteristic of rise occurs when outlet pressure increases as inlet pressure decreases (typically as a result of cylinder contents emptying). When the adjusting spring exerts enough force, the diaphragm pushes open the seat to begin gas flow, which allows gas to start filling the low-pressure chamber. In contrast, delivery pressure from a poor-performing regulator may start out flat at very low flows but then arc rapidly down as flow demand increases. Copyright 1995-2022 eBay Inc. All Rights Reserved. A premium regulator can provide decades of trouble-free performance, but even the best regulator wears eventually. If the operator sets the regulator to deliver 40 PSIG, the operator should expect 40 PSIG when the cutting oxygen lever is depressed. The FABRICATOR has served the industry since 1970. Inlet: 0-4000 PSI. Seat material choice is critical to a regulator design, and many different materials are used in their construction. In the process of oxyfuel cutting, preheat flames from a cutting torch bring a piece of steel to a cherry red color. A good regulator delivers the set flow rates from extremely heavy flows (such as a large cutting tip or multiflame heating attachment) to extremely small flows (such as a size 0 welding tip, which requires just 3 to 5 PSIG of oxygen). Need Help? The physical size of the diaphragm is important to performance, as a larger surface area provides greater sensitivity to pressure changes, and it can allow for greater flow output. Our teams has over 100 years of sales and service experience in the welding and cutting gas apparatus industry. Be the first to ask a question about this. Figure 3 highlights the major internal components of a regulator, and color codes the high- and low-pressure areas. Once your equipment has be received and inspected, Customer Service will contact you via email with a PayPals Invoice with your total cost. Internal components of a single-stage gas regulator are shown. Free Standard Shipping does not apply to Alaska, Pureto Rico, Guam, and Virgin Islands. ATL Welding Equipment and Supplies has a wide variety ofwelding and cutting torch kitsfor sale. $99.95. 2-5/8'' diameter gauges. We carry regulators that have 2 and 2 diameter gauges. As a result, delivery pressure increases slightly, and in a cutting application, the cutting flame be-. 2337 Highway 78 / Suite B Get 10% Off Your Entire Purchase When You Open a New Account, Get our best deals and latest news delivered straight to you. The gas pressure regulators on the cylinders may not be the first thing that you notice, but the fabricator has his eye on them. Once kindling temperature is reached, applying pressure to the torchs oxygen lever releases a stream of pure oxygen, initiating rapid oxidation. Many customers also like the Victor style cutting and welding torches so we offer them as well. Products shown as available are normally stocked but inventory levels cannot be guaranteed, For screen reader problems with this website, please call 1-800-430-3376 or text 38698 (standard carrier rates apply to texts), Medium/Heavy duty Harris model 25GX acetylene regulator, 510 CGA inlet connection and 9/16" hose outlet, Perfect in many acetylene welding and fabrication applications. Seat orifice size also is very important. When selling torch welding equipment and supplies, it is best to know the cutting and welding equipment inside and out to deliver good service. However, soft seats move under pressure, so performance can sometimes seem sluggish, especially at low temperatures. It must continue to deliver the set pressure no matter what application demands are placed on it and for as much of the cylinder contents as possible. If you do not wish to use PayPals, you can call us with your Visa, Master Card, and American Express at that time. How do regulators help provide safe, consistent operation? This next-generation regulator also includes a particle trap and diffuser, both of which increase safety. The cutting torch and welding torch we sell the most is our Harris style cutting torch. Whats happening inside a regulator that enables it to provide for a trouble-free cutting process? Orders are processed and delivered Monday-Friday (excluding public holidays), CGA540 Pressure Oxygen Regulator Welding Gas Gauge Cutting Torch Tool 2" Gauges. It does not rust or absorb contaminants and is nearly impervious to extreme temperatures. Shipping fees are now a thing of the past. For instance, How can you sell a good cutting torch so cheap? Just a few of the product lines we carry: Before you check out, check your total. These included impact-absorbing crumple zones built into the knob to help protect the regulator and operator in the event of a cylinder fall (see Figure 6), a regulator shape that protects gauges and other critical components, and a particle trap that robs contaminants of their explosive power to help prevent oxygen fires. We get calls from customers with questions about the pricing and quality of the cutting and welding torches we have for sale. However, any elastomer material naturally degrades over time, is prone to absorbing contaminants, and is susceptible to performance impairment caused by extreme high or low operating temperatures. The main thing is, the cutting and welding torches we sell are top-quality aftermarket products. Performance issues generally fall into one of five areas: seat failure (from contamination and wear); diaphragm failure (rips, tears, or cracks); gauge failures (needle jumps from impact damage, broken housings, or leaks); leaking connections (threads become contaminated or damaged); and singing or buzzing (when the seat and diaphragm get out of sync because of vibration dampening). Such as Cutting and welding, an ideal item to have on hand for any welder, Oxygen Regulator easily replaces the worn out regulators in your welding kit, Regulator body is constructed of forged brass. Newer diaphragm designs are looking to surpass current performance expectations (see Figure 5). Over the last 19 years, we have become the premier gas apparatus service facility in the Southeast. 2000-2022 Home Depot. $39.95 As Figure 2 shows, his design has withstood the test of time, with many modern regulators retaining a similar look. Once the payment is received, we rebuild your equipment and ship in three business day. Inlet pressure sources include high-pressure cylinders, liquid cylinders, bulk supply systems, and air compressors. (This typically involves air or nitrogen cylinders used for field fabrication.). Local store prices may vary from those displayed. As operators focus on the cut path, they rarely think twice about the regulators that are supplying oxygen and fuel to their torch. 4. Differences in gauge size and color-coding enable him to evaluate gas flow and cylinder contents, even from a distance. Figure 4 UPS / FedEx Address: We always offer Free Standard Shipping on ALL orders within the 48 contiguous United States. Loganville, GA 30052. For that reason, new regulators have oversized delivery pressure gauges, while the cylinder pressure gauges are smaller and set back. As gas flows downstream equipment, pressure drops in the low-pressure chamber, which creates an unequal balance of forces, allowing the adjusting spring to push the diaphragm down, which opens the seat and begins the cycle again. Please complete and submit this contact form and customer service will contact you via email with a Rebuild Estimate*. JavaScript is required to view full site functionality! Adjusting the regulator knob opens gas flow to downstream equipment. Quality torch and regulator parts and the leader in torch and regulator rebuilding and repair. Enjoy full access to the digital edition of STAMPING Journal, which serves the metal stamping market with the latest technology advancements, best practices, and industry news. What the operator perceives as constant delivery pressure is actually continuous action inside the regulator to maintain equilibrium. A good-performing regulator has a nearly flat line, meaning that it delivers close to the set pressure across its entire flow range. The technical definition of a regulator, as defined by ISO regulator standard 2503 (Section 3.12), is a device for regulating a generally variable inlet pressure to an outlet pressure that is as constant as possible. Let us help you find the rightcutting torch equipment needed to get the job done. Copyright 2022 Welders Supply All Rights Reserved, Miller - Smith Premium Dual Flowmeter Regulator, Miller - Smith Economy Nitrogen Regulator, Miller - Smith Complete HEAVY Duty Outfit CGA 510, Victor Performer Medium Duty Outfit, 540/300, Victor Contender Heavy Duty Outfit, 540/300 ESS3 EDGE Regulators, Victor Technologies Contender AF Heavy Duty Outfit, Large Flametech Victor Style Cutting Tips for Acetylene, Small Flametech Victor Style Cutting Tips for Acetylene, Victor Medium Duty Outfit Super Range 350, MillerArgon, Carbon Dioxide Or Nitrogen Calibration Flowmeter Regulator (with Ho, Smith Flashback Arrestor (set) - Regulator Mount #H753, Smith Flashback Arrestor (set) - Torch Mount #H743, Harris HMD Medium Duty Ironworker Oxygen Acetylene Torch Kit #4400366, Harris HHD Heavy Duty Ironworker 510 Oxygen Acetylene Torch Kit #4400367, Harris HMD Medium Duty Ironworker Torch Kit 4400369, Harris Classic Medium Duty Cutting Attachment Model 72-3 #1300380, Harris Classic Torch Handle Model 85 #1401340, Harris Model 25GX-15-510 (CGA 510) #3000682, Harris Model 25GX-15-540 (CGA 540) #3000681, Harris 801 Model Acetylene Regulator (CGA 510) 801-15-510 #3002193, Harris 801 Model Oxygen Regulator 801-100-540 #3002194, Harris Model 355-2AR-58010 Medium/Heavy Duty Single Stage Argon Flowgauge Kit W, Jackson Nemesis Safety Glasses Smoke/Mirror #25688, Miller Classic Series VS Black W/ClearLight, Hypertherm Powermax 65/85/105 Nozzle 65A (5-pk), ECONOMY MESH - HOOK AND LOOP FRONTSAFETY VEST, Miller Fastip Contact Tips 2061(86,87,88,89,90), Gas/Oxy Acetylene Torches, Handles and Attachments. Please call for a Warranty Service Request Number (WSR#). Use of this site is subject to certain Terms Of Use. Figure 3 From propane and oxy acetylene torches and tips to gas welders and plasma cutters, weve got it all. However, these can be very susceptible to surface imperfections and contaminants, so they often need to be encapsulated for cleanliness and require more critical machining and surface finishes. Regulator & Torch Exchange, Inc. rebuilds over 1350 regulators and torches a month. The tips for these two styles are easy to find at your local stores but are much less expensive on our website. Any lighter particles that can make the turn encounter a secondary diffuser, which helps to further disperse any remaining energy before they reach the sensitive regulator seat. The level of safety delivered by patented features such as these helps to prevent accidents. When cutting commences, high-pressure gas refills the regulators low-pressure chamber, and a full cycle begins anew as long as demand is continuous. Our acetylene regulators can also be used with propane, propylene, LP or natural gas. Designed for oxy-fuel cutting and welding jobs, this gas regulator is cast brass with a sturdy steel body gauge to withstand the most abusive jobsite environments. As the high-pressure gas from the cylinder enters the regulator, a 90-degree turn suddenly redirects gas flow. Safety lessons from a welding equipment manufacturer, In The Workshop, Ep. Around 2009 a new regulator design was introduced that incorporated several safety features that altered the way a regulator looked and functioned. Whether youre a DIY hobbyist working out of your garage or a professional working on a transcontinental pipeline, Welders Supply Company has the equipment you need at prices that cant be beat. To evaluate regulator performance, look at a flow data graph. We have many referrals and repeat customers for our cutting torch and oxygen or acetylene regulators. Don't get scammed by websites pretending to be Harbor Freight. SomVictor Journeyman Edge 2.0 Plus Welding & Cutting Outfit #0384-2101. The perfect diaphragm would combine the durability of stainless steel with the flexibility of an elastomer for the best of both worlds. An ideal item to have on hand for any welder, the oxygen regulator displays accurate pressure and includes 2-5/8" diameter gauges. Figure 2 Limitations apply. The average rebuild rate for most equipment is as followed: Do not use this form for Smith Lifetime or Concoa and Smith Standard Warranty. Fabricators & Manufacturers Association, Intl. We service regulator and torches for the end users as well, from shipyards, scrap yards, and backyards. This can make it difficult to tell them apart at a glance. 2. Modern regulator design can be traced back to William Stettner, the founder of Victor, who developed his first product in 1913 after losing an eye in a regulator explosion. A repair technician can install OEM replacement components to solve these problems, and a well-designed regulator will be designed for easy field repair. Equipment needing more than soft parts may cost more to rebuild. Please call us at: 1-800-HOME-DEPOT (1-800-466-3337), Please enter in your email address in the following format: you@domain.com. Easily access valuable industry resources now with full access to the digital edition of The Tube & Pipe Journal. A gas regulator designed for light and medium duty Oxy-fuel cutting, brazing and soldering. Inlet pressure applies a force on the regulator seat, essentially forcing it closed. *Blind quote for standard rebuild only. When the regulator is adjusted, the adjusting spring has to counter this force in addition to the force, 3. This means the adjusting spring has less force. It's just that simple! This delivery pressure drop can have serious negative consequences to application performance. All The magazine delivers the news, technical articles, and case histories that enable fabricators to do their jobs more efficiently. We offer free shipping on all equipment service orders over $150.00. Stainless steel generally is perceived as a more durable material. Easily access valuable industry resources now with full access to the digital edition of The FABRICATOR. Using a size 3 acetylene cutting tip as an example, a standard tip chart shows that this application requires 40 to 45 PSIG (210 to 240 SCFH) of cutting oxygen and 5 to 10 PSIG of preheat oxygen. Some of our popular gas welding & cutting equipment includes: Welders Supply Company offers an extensive line of competitively priced, quality brandgas welders and gas cutting equipment for any welding project. Shop online of visit any of our 5 locations in Wisconsin and Illinois. Regulator & Torch Exchange, Inc. As inlet pressure decreases, inlet force also decreases. We work with over 300 welding distributor locations throughout the US.
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