We supply low-carbon aluminum to customers worldwide and offer renewable energy solutions to industries that want to power manufacturing in a greener way. You have to ensure that the aluminum tube has the right inner and outer diameter, given that its what will help you to achieve desirable results. Probably you could be wondering the essence or role of using smut at this stage. Wellste use advanced instruments to ensure the quality of raw materials. The following represent the various groups: Terms & Conditions | Government | Cart | Modern Slavery Policy, Product Sitemaps: Tube - Pipe - Bar.Wire.Rod - Plate. You consent to our cookies if you continue to use our website. Once you bend it, you then use water and air spray to quench the pipe. Sometimes the answer doesnt matter that much. Railings and window frames are examples, along with wall framing and other architectural and decorative uses. You see, what usually happens is that you have to fabricate an aluminum tube to suit your needs and applications too. 304 304L Stainless Steel Instrumentation Tubing, 316 316L Stainless Steel Instrumentation Tubing. You have to know that extruded aluminum tube is noncombustible and non-toxic. Furthermore, visual defects, dimensions, color and glossiness are also inspected. Awareness your order production status is necessary to have more enough time to resolve the problem if anything happened. In this process, a forming mandrel is inserted into the billet of material from the rear and pushed through until its very close to the opening in the die. Extruded aluminum split tubes this is the type of aluminum tubes which come in the form of split conjoined pieces. Obviously, the essence is to ensure that they provide the market with enough resources that suit all their different application needs. If there is one significant thing that you need to have in mind is that extruded aluminum tubing fabrication is vital in attaining different metal designs. Our aluminum can help you meet your goals, too. The most important factors that you need to consider when cutting this material include speed, accuracy, finish, flexibility, cost, and automation. After sending inquire to extruded aluminum tubing suppliers, fast response is essential elements, sometimes it has time difference between you and your supplier if you purchase from oversea. Last but not least, after you release order to the extruded aluminum tube supplier, it is also very important to follow up your order production schedule timely. to produce an extruded aluminum tube is 6061 and 6063. Wellste as an extruded aluminum tube manufacturer and supplier owns hundreds of standard aluminium tube comes in various dimension and thickness. So in this section, I want to take you through some of the major specifications of extruded aluminum tubing which you have to keep in mind. "It is very exciting for engineers," says Martin Bauer. However, this is one of those situations where saving a few bucks could end up costing a lot more. This comes in two forms: structural and seamless. Generally speaking, seamless extruded tubes are a little more expensive, which might push you to specify structural. At this stage, artificial aging or heat treating hardens the aluminum tube by speeding the aging process in a controlled temperature environment. Aluminum is a versatile component which combines into various alloys with different elements. The stretcher helps to straighten the extrusions and also performs work hardening. So what you need to do is cut the extrusion using shear or a profile saw. The pressure that is added to the billet results to formation of soft metal. Well, by now, I guess you understand that aluminum I possibly one of the most popular metals used for various applications. Tea or coffee? Furthermore, salesman must be fimilar with extruded aluminum tubing production procedure and basic technical guideness, experience sales will help to finalize your design and cut redundant production procedure, it mean they will save your whole purchasing cost. This is a result of the grain distortion caused by the deformation and subsequent pressure that welds the separate pieces together. At this stage, it means that the extrusion has reached its desired length. We are responsible for developing new business opportunities for Hydro within both renewable energy, hydrogen and batteries, and we provide support to the rest of Hydros business areas on contracts, security of supply and energy framework conditions. Some of these elements that are checked include aluminum alloy, dye and additives. All rights reserved. A learning culture of challenges, responsibilities and variety. Now, this is among the most significant aspects that you need to know as far as the extruded aluminum tube is concerned. Structural extruded tube is made by the porthole process, and for that reason is sometimes referred to as porthole. Seamless is made by the seamless extrusion process. Papertubeandexportingwoodencase, or customizedrequirement. Whats more is that theres also a variety of mechanical properties test that also takes place. The good thing with press bending is that in as much as the dies can only work for one size tube and one radius; it can produce several shapes. Apart from this, you can also decide to bond extruded aluminum tubes. Well, another essential thing to note is that several elements regarding this material also tend to affect the way it can be cut. Just like I have mentioned above, the fact that you can add different elements when extruding aluminum tubes makes you attain different elements. Our purpose is to create more viable societies by developing natural resources into products and solutions in innovative and efficient ways. It happens that pressure is exerted by the main cylinder to the ring, causing stress and wear hence calling for periodic replacement. It helps in sealing the billet in the container hence preventing the metal from leaking backward. Metal tube extrusion process Photo courtesy TECHMINY. Again, when you want to bend large aluminum tubes, go for heat induction technology. Some of the mechanical properties to test include hardness, yield strength, tensile strength, and elongation among others. This material has several quality standards, which is ideal since it helps in making sure that quality is obtained for the end user. What do you think about extruded aluminum pipe so far? In other simple words, it refers to an aluminum tube formed by forcing it to flow through a tube-shaped opening die. So that youll obtain an elongated aluminum piece that has a similar profile as the die opening. Some of the common quality standards for this material include the following; This is a series which fundamentally describes the various elements surrounding the quality properties for this material. Generally, this refers to the size or stretch of the particular extruded aluminum tube youre using. This industry uses it as a component in a wide range of its machines and other crucial areas within the system. What this means is that there are quite a number of processes involved to make it suitable for a particular function. Let Wellste Aluminum boost your business. That separates the metal as it extrudes, so a second die forces those sections back together. Are you available to supply extruded aluminum tube samples? Once the cooling is over the next stage is now to look or find the best materials to use. Lets take a look at when its okay to use porthole extruded tubes and when you should pay the extra for seamless. Round extruded aluminum tube just as the name suggests, this one is more of a cylindrical shape and comes in various sizes depending on the application. According to this particular standard, only the dimensions that you require is what the manufacturer can produce. In general, though, it is one of the best methods to use in fabricating this particular type of materials, especially for specialized applications. In porthole, metal is forced around a shape that matches the hollow section you want to extrude. In fact, it is even more important when youre importing the product from an overseas country since the logistics, and other dynamics come to play. JavaScript seems to be disabled in your browser. Welding generally means joining different parts of this material to form a single formidable object. So with these basics, lets now briefly look at the step-by-step process of aluminum tubing extrusion. Well, this item is used in virtually all forms of transport sector ranging from automobiles, sea vessels, railway and even aeroplanes. This fabrication method is mostly applicable for somewhat large pipes like those used in power plants, freeway signs as well as petroleum pipelines. Choosing between these two types of hollow section aluminum extrusion comes down to the application. It, in fact, the puller that guides the metal down the run-out table during extrusion. Ordinarily, you can cut aluminum tubes using several methods and using different tools which range from basic to highly sophisticated industrial systems. One of the best aspects of this guide is that it gives you ideas and knowledge regarding numerous elements of this item. This atmosphere is what incidentally keeps the oxides from forming on the tube that youre extruding. It is also important to understand that tube coating plays a significant role in determining the overall final results of extruded aluminum tube application. In this section, my interest is to inform you about a number of ways that you need to factor in when looking for an ideal supplier of this item. And thats the reason youll notice that such tubes are commonly used in high-pressure applications. And thats why you realize that extruded aluminum tube is somewhat durable and strong since it integrates different elements into one. Modern construction apparently tends to integrate quite a number of elements in making it conform to various quality standards. However, you also need to understand that when bonding aluminum, you have to be keen on its surfaces, which tend to have a weak invisible oxide layer. With more than a century of experience in renewable energy, Hydro is one of the top three operators of power production in Norway, and a significant market player in the Nordics and Brazil. (Read Your Guide to Hollow Cylinders for an explanation of the difference.) So it generally makes it difficult for you to determine the right dealer or rather buy from a reliable supplier. The essence of this is to ensure that the final product shall be suitable for the specific application where it shall be used. We use cookies to analyze website traffic and optimize your website experience. When you choose aluminum from Hydro, it's strong, light, durable and climate efficient, making you part of a smarter and more sustainable future. Our ambition is lifting profitability and driving sustainability, creating value for all stakeholders. We can summarize the arguments this way: If the application involves internal pressure or the extrusion will be subjected to significant deformation, choose seamless. You see, nowadays we have several entities and manufacturers of this particular product. Please accept marketing cookies to view this content, The power of power - Hydro Energys history, Green and Sustainability-Linked Financing Framework, Hydros roadmap to zero emission aluminum production, Proposal / request to general meeting of shareholders, Smart solutions with small aluminium profiles, Aluminium extrusions for E-charging stations, Aluminium heat sink profiles for machining, Aluminium extrusions for warehousing logistics, Developing carbon capture and storage technology for aluminium smelters, HalZero zero-emission electrolysis from Hydro, Using personal identification information, Norwegian code of practice for corporate governance, 2013: The world's biggest manufacturer of aluminum extrusions, 1996: Ormen Lange a fortune in the Halten bank, 1987: Cleaning up the dark side of industry, 1966: A unique collaboration between two men with quite different backgrounds, 1950: The metal is magnesium, the car is the Beetle, 1947: rdal: light at the end of a long tunnel, 1939: Holidays at Hydros cabins by the sea and in the mountains, 1930: Cooperation and market shares during the depression, 1919: Research as driving force and inspiration. In the meantime, lets find out some of the major properties that make extruded aluminum tube one of the best material for different applications. You might also choose seamless when appearance is important. We always supply a pre-production extruded aluminum tube sample before mass production, and we always have a final Inspection before shipment; It is only taking 7-10 days to complete your sample if the sample size is in stock. So youll notice that in most of electrical components and systems, the use of this product tends to be common as a result of such qualities. Take extruded aluminum tube for example. If youre unsure which direction to go in, well be happy to discuss your application with you. When there is a need, you can also choose to weld extruded aluminum tube as a way of ensuring that you attain the desirable results. Wellste Aluminum is thin wall aluminum tubing expert. According to the product specification coatings like zinc, Hycot and flux can be applied, increasing the tubes performance. Working on a story about aluminum? Hydro is a leading industrial company committed to a sustainable future. For instance, a perfectly designed extruded aluminum tube allows for sufficient heat dissipation mostly in housing as well as other components. Round aluminum tubes look like this: Extruded aluminum square- this one comes in the form of a square bar and also has various sizes of course depending on the type of application. Both of them have good corrosion resistance, wearability, and a good outlook for anodized aluminum tubes. Looking at the seam through a microscope often reveals a different crystal structure to the aluminum elsewhere in the extrusion. Wellste will keep track of the package until you receive it, Our technical team always pays attention to the use of your products. In fact, if you compare it with other common metals, this one tends to conduct heat as well as cold better. Many people often use different types of adhesives when it comes to bonding aluminum tube surfaces. You see, the length of this component is vital when it comes to determining the application and how to use it. Nonetheless, other smaller amounts of elements such as Lead, titanium, chromium and vanadium may as well be added for specific purposes. Do you have any suggestions, questions or additional information as far as this product is concerned? In other words, tolerance is what largely affects the form, fit, as well as the function of the final product. However, you need to know that this metal does not necessarily come in its pure form. The significance of this is that it helps in increasing the life of the die and also creating an inert atmosphere. How long time of your extruded aluminum tube sample to prepare? Heres a summary of the strengths and weaknesses of each. Wellste can do one-shop comprehensive aluminum fabrication services, such as cutting, drilling, bending, and CNC machining, thus, it can help to save your whole cost and increase your profit and shorten the delivery time for you. In other words, what Im trying to say here is that this material never burns or produces toxic fumes even at extreme temperatures. The first step, in this case, is about choosing the desired shape and color. In many instances, youll find that many manufacturers tend to produce different types of extruded aluminum tubes. The good thing with a smooth surface finish is that it makes it possible for you to obtain attractive projects when using this material. This metal is used in military and defense to provide quality and strength for highly stressed crucial components. As you can see, the extrusion press machine consists of numerous parts. Let me know, just drop a comment down here, and I will certainly get back to you. Due to the diversity of its properties, extruded aluminum tube is used in a variety ofindustries/markets. At the cradle, the pressure is applied to the dummy block. Wellste will do the strict performance test and certificate report for every shipment. Are you a trading company or manufacturer of extruding aluminum tube? Light weight, excellent corrosion resistance, and the ability to transmit heat rapidly are only a few of the benefits of aluminum. The extruded aluminum tube is arguably one of the best materials with excellent thermal conductor properties. It is vital always to ensure that you understand some of these specifications because they play a great role in determining the results of your application. One of these elements is, of course, the properties that the material possess, which somehow makes it better than other available options. Many applications in trailers and RVs are well-served by structural tubing too. As a matter of fact, focusing on the tolerance aspect of this item prevents you from requesting for new prints, reruns or even longer set-ups. Some of the parts of this equipment include the following; Section of aluminum pipe extrusion machine. You see, common alloying elements such as Manganese, silicon, Zinc, Copper, and magnesium makes it possible for the metal to attain necessary strength. Coating surface will randomly be selected by QC and passing salt spray testing. This is vital given that this type of energy also helps in conserving the environment and at the same time enhancing energy supply processes. Ways of Fabricating Extruded Aluminum Tube, Quality Standards for Extruded Aluminum Tube, Finding Extruded Aluminum Tubing Suppliers. In most instances, youll find it used in various marine plants as part or component of the machine or particular conveying system. Ordinarily, this material does not rust, and its surface is protected by its own naturally occurring oxide file. It is also a common fabrication process for cold tubing and pipes. The fact that it is lightweight also shows that you can use it easily for other fabrication needs, especially when carrying out a project. 15-20 days after sample confirmed & down payment, or negotiated, Standard Existing Size Save Your Initial Cost, One-stop Design & Manufacturing Solutions, Fast Shipment with a full range of Stock Products, 99.7% Pure & High-Grade Aluminum Ingot Raw Material, ISO 9001-2008 and ISO 14001-2004 Authorized, Over 20+ years extruded aluminum tube manufacturing experience. For the sake of performance, tensile, weldability, corrosion resistance, abrasion resistance and chemical resistance, among others are also checked. You see, understanding the dynamics and processes involved in metal extrusion makes it possible for you to know what it takes. However, if the highest priority is keeping the cost down, pick structural. That means a billet of material is forced through a hole in a die shaped to form the two-dimensional cross-section you need. When youre dealing with extruded aluminum tube, youll notice that it can significantly simplify subsequent fabrication and assembly. You see, you have to figure out the shape of the die and the color as the temper and alloy required. With these properties, the extruded aluminum tube has a wide range of applications in different area. You can combine it to have low thermal expansion, electrical resistance, and magnetism, among others, which are all critical in military and defense components. Which type of surface finishes are you capable to make extruded aluminum tube? For that reason, lets look at some of the common applications where youre likely to find or use this material. For that reason, you need to ensure that the tube coating is clear and you can enhance it by anodizing. As the name suggests, seamless extruded tubes avoid this. Available. Well, given that aluminum is used in a wide range of applications, as youll come to realize later on in this guide, there is a need for ensuring that its tested. Anodizing, Mill finish, Electroplating, Polishing, Sand blasted, Powder coating, Silver plating, Brushed, Painted, PVDF etc. For a custom aluminum tube, It takes a little bit long time to make extrusion tooling, commonly it requires 30-35 days finish. So this is the thing, the extruded aluminum tube contains a wide range of elements which have different properties. In press bending, theres no internal support in the pipe itself hence you press the die against it, forcing it to conform to the shape of the die. Our purpose is to create a more viable society by developing natural resources into products and solutions in innovative and efficient ways. It is also another popular process for fabricating extruded aluminum tube. Our climate strategy is to cut our CO2 emissions 30% by 2030. Copyright 2022 TW Metals, LLC. Now here is the real deal; aluminum tube has several ways of fabrication. Another group of applications are those involving high loads that will deform the tubing or extrusion if it isnt strong enough. But all the remaining requirements seem to be in accordance with other standards. Yes, extruded aluminum tube is somehow lightweight. This combination, therefore, makes it possible for the material to be resistant to corrosion and also other several environmental and physical elements. It is this pressure that forces the material through the shape. This process involves steps, which apparently you have to look into diligently if at all you have to attain the best results. Wellste also welcomes customized aluminum tube. When it comes to drilling this material, you have to be knowledgeable and also have special tools for the task. Fundamentally, aluminum tube extrusion refers to the process of shaping aluminum material by forcing it to flow through a shaped hollow in a die. That way, youll be able to attain the best results given that this process is usually somewhat challenging. Furthermore, it is sustainable, which means that you can recycle it infinitely without degradation in properties. If neither of those apply, ask how concerned you are about appearance. Again, quite several fabrication processes are often employed in the production of this type of material. We can supply anodized aluminum for your specific industrial needs such as: The aluminum industry has created a system using a four-digit numerical designation to identify wrought aluminum alloys. Extruded aluminum pipes are also common in manufacturing heat pipes which are essential for harnessing solar and renewable energy. They also improve other aspects of reinforcing the quality of the construction in general. That notwithstanding, you need to understand that these parts mentioned here play a critical role in the overall extrusion process. What you have to understand however is that you have to remove the aluminum oxide from the surface of the material before powder coating. (Weve called it the toothpaste process in the past and compared it to squeezing icing through a shaped nozzle to decorate a cake.). In this section, I want us to look at some of the common types of the extruded aluminum tube that you can easily come across. Press releases, photos, stories, facts and figures you will find everything you need here. Ideally, the essence is just to highlight for you these parts to at least get an idea of what this instrument entails. Anodizing, Powder coating, Electrophoresis, Black, Silver, Red, Blue, Golden, Rose Red Or can be discussed. And before we move on to the next section, let me first take you through quickly through the parts and components of an extruded aluminum tube press machine. We are a manufacturer with OEM/ODM service. Moreover, you can as well enhance this protection by anodizing it or better still by using other different means of finishing. The most common alloy no. The mere fact that extruded aluminum tubes are ideal in electrical resistance and low thermal expansion make it suitable for electrical bus conductors. Pepsi or Coke? Well, as you can see, extruded aluminum tube involves quite a number of elements, which ideally are essential for your knowledge. Extruded aluminum tube also named as extruded aluminum pipe, that are widely used in every industry. In the next section, I want us to go further and discuss some of the common types of the extruded aluminum tube youre likely to come across. Furthermore, such items also increases the reliability of the constructions, both residential and commercial. You see, it is essentially about using a liquid paint composed of resin, pigment and a solvent which you apply on the surface of aluminum tube. As structural tubing is less expensive it tends to be the default choice. Structural tubing is appropriate for all those applications that dont apply high forces. What follows is that it becomes shorter and wider until it comes into full contact with container walls. Wellste provides various kinds of surface treatment. Lets have a look at some of the things involved in the testing process of the aluminum tube; During the inspection, several factors are considered before eventually deciding that the particular aluminum is fit for the market. The third and fourth digit indicates the specific alloy. The next thing to do is then to transfer the metal from the cooling table to the stretcher. A friendly work environment of knowledgeable professionals. Physics being what it is, the tooling needs ribs to hold that shape in place, and the metal has to flow around them.
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